Understanding materials for reliable machining

Composition, properties, surface treatments and painting compatibility of the alloys we machine

Machined materials
Properties and treatments

Choose a material family, then a grade to explore its composition and properties.

Aluminium5000 · 6000 · 7000 series

Three alloy families offering different balances of weight, strength, stability and machinability. Exact composition depends on the grade and supply condition.

Selected grade5000 series
ElementRole or indicative content
AlAluminium
main constituent
MgMagnesium
principal alloying element
MnManganese
secondary alloying element
CrChromium
secondary alloying element
Element colours match the spheres in the structureBars show the indicative percentage contentCharacteristic alloying elements. The main constituent percentage is estimated by subtracting the listed elements from 100%; exact values depend on the grade and applicable standard.
Properties
  • Excellent corrosion resistance
  • Good weldability
  • Good formability
Suggested treatments
  • Protective anodising
  • Chemical conversion coating
  • Blasting or satin finishing
PaintingCompatible

Yes, with degreasing, conversion coating and a suitable primer.

Typical uses
  • Lightweight structures
  • Humid environments
  • Housings and supports
SteelAISI 303 · 304 · 420

Grades selected for machinability, corrosion resistance and mechanical properties, according to the component and its service conditions.

Selected gradeAISI 303
ElementRole or indicative content
FeIron
≈ 70.85%
CrChromium
17–19%
NiNickel
8–10%
SSulfur
≥ 0.15%
Element colours match the spheres in the structureBars show the indicative percentage contentCharacteristic composition by mass. The main constituent percentage is estimated by subtracting the listed elements from 100%; exact values depend on the grade and applicable standard.
Properties
  • Excellent machinability
  • Good corrosion resistance
  • Limited weldability
Suggested treatments
  • Passivation
  • Electropolishing
  • PVD for wear resistance or surface finishing
PaintingCompatible

Possible but uncommon; surface roughening and a suitable primer are required.

Typical uses
  • Shafts and bushings
  • Fittings
  • Complex turned parts
RSA alloysRSA-431 · RSA-443 · RSA-6061

Rapid-solidification aluminium alloys used in precision components. Dimensional stability, thermal expansion and mechanical properties depend on the specific grade.

Selected gradeRSA-431
ElementRole or indicative content
AlAluminium
≈ 66.5%
SiSilicon
30%
CuCopper
1.5%
MgMagnesium
1.2%
Element colours match the spheres in the structureBars show the indicative percentage contentTypical composition by mass. The main constituent percentage is estimated by subtracting the listed elements from 100%; exact values depend on the grade and applicable standard.
Properties
  • Low thermal expansion
  • High specific stiffness
  • Excellent dimensional stability
Suggested treatments
  • Electroless nickel-phosphorus plating
  • Optical coatings
  • Ultra-precision finishing
PaintingCompatible

Compatible with dedicated coating processes, following preparation and a primer suitable for high-silicon aluminium alloys.

Typical uses
  • Precision optics
  • Aerospace structures
  • Thermally stable components
TitaniumGrade 5 · Ti-6Al-4V

An alpha-beta alloy with a high strength-to-weight ratio, used for components where weight, performance and reliability matter.

Selected gradeGrade 5
ElementRole or indicative content
TiTitanium
≈ 88.75%
AlAluminium
5.5–6.75%
VVanadium
3.5–4.5%
Element colours match the spheres in the structureBars show the indicative percentage contentNominal composition. The main constituent percentage is estimated by subtracting the listed elements from 100%; exact values depend on the grade and applicable standard.
Properties
  • Very high strength-to-weight ratio
  • Excellent corrosion resistance
  • Good fatigue resistance
Suggested treatments
  • Titanium anodising
  • PVD or DLC coatings
  • Controlled shot peening
PaintingCompatible

Yes, with surface activation and a titanium-compatible primer.

Typical uses
  • Aeronautics
  • Medical equipment
  • High-performance robotics
BrassCW614N · CuZn39Pb3

A free-machining copper-zinc alloy for complex turned and milled parts requiring accuracy and a good surface finish.

Selected gradeCW614N
ElementRole or indicative content
CuCopper
57–59%
ZnZinc
36.5–40.5%
PbLead
2.5–3.5%
FeIron
≤ 0.3%
Element colours match the spheres in the structureBars show the indicative percentage contentCharacteristic composition by mass. The main constituent percentage is estimated by subtracting the listed elements from 100%; exact values depend on the grade and applicable standard.
Properties
  • Excellent machinability
  • Good corrosion resistance
  • Excellent surface finish
Suggested treatments
  • Nickel plating
  • Chrome plating
  • Polishing or satin finishing
PaintingCompatible

Yes, after degreasing, light surface preparation and a primer for non-ferrous metals.

Typical uses
  • Fittings and valves
  • Turned components
  • Automation components
InvarInvar 36 · FeNi36

An iron-nickel alloy with very low thermal expansion, used where dimensional stability is essential.

Selected gradeInvar 36
ElementRole or indicative content
FeIron
≈ 63.98%
NiNickel
36%
CCarbon
0.02%
Element colours match the spheres in the structureBars show the indicative percentage contentNominal composition. The main constituent percentage is estimated by subtracting the listed elements from 100%; exact values depend on the grade and applicable standard.
Properties
  • Very low thermal expansion
  • High dimensional stability
  • Ferromagnetic material
Suggested treatments
  • Protective nickel plating
  • Controlled blackening
  • Anti-corrosion coatings
PaintingCompatible

Yes, after degreasing, mechanical preparation and an anti-corrosion primer.

Typical uses
  • Metrology
  • Optics and lasers
  • Precision fixtures
Super Invar32-5 · FeNiCo

A cobalt-containing development of Invar, designed to further reduce thermal expansion near room temperature.

Selected gradeSuper Invar 32-5
ElementRole or indicative content
FeIron
≈ 62.5%
NiNickel
32%
CoCobalt
5.5%
Element colours match the spheres in the structureBars show the indicative percentage contentNominal composition. The main constituent percentage is estimated by subtracting the listed elements from 100%; exact values depend on the grade and applicable standard.
Properties
  • Extremely low thermal expansion
  • Highest stability near room temperature
  • Sensitive to the thermal cycle
Suggested treatments
  • Protective nickel plating
  • Thin anti-corrosion coatings
  • Preliminary thermal stabilisation
PaintingCompatible

Yes, using low-temperature processes that preserve the component’s dimensional stability.

Typical uses
  • Scientific instruments
  • Optical systems
  • Dimensional references

General guidance only: composition, properties and surface treatments must be checked against the exact grade, metallurgical condition, service environment and project requirements.